Where are Biltwell Helmets Made?

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Biltwell helmets are popular among motorcycle riders due to their unique designs, comfort, and safety features. However, many people may wonder where these helmets are made. In this article, we will explore the origin and manufacturing process of Biltwell helmets.

History of Biltwell Helmets

Biltwell, Inc. is an American company founded in 2005 by Bill Bryant and Harold “McGoo” McGruther. Initially, the company started as a custom motorcycle parts manufacturer but later ventured into making helmets. Their first helmet model, the Gringo, was released in 2009 and became an instant hit among riders due to its classic design and safety features.

Materials Used in Biltwell Helmets:

Biltwell helmets are known for their high-quality construction and use of premium materials. Some of the materials used in Biltwell helmets include:

  • Injection-moulded ABS outer shells
  • Expanded polystyrene (EPS) liners
  • Hand-sewn Lycra comfort liners
  • Removable ear pads

Manufacturing Process

Biltwell helmets are made using a combination of traditional techniques and modern technologies. The production process starts with creating a shell mould using computer-aided design (CAD) software. The shell is then made using a high-pressure injection moulding process, which ensures uniformity and strength.

After the shell is made, it is sent for painting and customization. Biltwell helmets are available in various colours and designs, including custom paint jobs. The painting process involves several layers of paint and a clear coat to ensure durability and protection against scratches and weather elements.

The next step is to install the inner padding and liner, made using soft and comfortable materials such as Lycra and foam. The padding is designed to absorb shock and reduce impact in case of a crash. It is also removable and washable for easy maintenance.

Finally, the helmet is assembled, and quality control tests are performed to meet safety standards and customer expectations.

Where are Biltwell helmets made (1)

Quality Control Measures:

Biltwell helmets undergo rigorous quality control measures to ensure that each meets the company’s high standards. Some of these measures include:

  • Inspection of materials and components before assembly
  • In-process checks during manufacturing
  • Final inspection and testing of finished helmets

Where are Biltwell Helmets Made?

Biltwell helmets are proudly made in the USA. The company’s headquarters and manufacturing facility are located in Temecula, California. Every Biltwell helmet is designed, engineered, and manufactured in the USA, ensuring high quality and safety standards.

Benefits of American-made Helmets

Buying American-made helmets such as Biltwell has several benefits. Firstly, it supports the local economy and provides jobs for American workers. Secondly, it ensures that the helmets meet safety standards the Department of Transportation (DOT) set. Thirdly, it guarantees that the helmets are made using high-quality materials and processes, which enhances durability and performance.


Are Biltwell helmets DOT-approved?

Yes, all Biltwell helmets meet or exceed DOT safety standards.

Can I customize my Biltwell helmet?

Yes, Biltwell helmets are available in various colours and designs, including custom paint jobs.

Are Biltwell helmets suitable for long rides?

Yes, Biltwell helmets are designed for long rides and offer comfort and protection.

What is the warranty on Biltwell helmets?

Biltwell offers a one-year warranty on their helmets from the date of purchase.

How do I know my Biltwell helmet fits correctly?

Biltwell helmets come in different sizes and shapes. You can use their sizing chart and try on different sizes to find the perfect fit.


Biltwell helmets are stylish, comfortable, safe, and made in the USA. The manufacturing process involves combining traditional techniques and modern technologies to ensure uniformity and strength. Buying American-made helmets such as Biltwell supports the local economy and ensures that the helmets meet safety standards and are made using high-quality materials and processes.

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Helmetslab is a website that focuses on providing in-depth reviews and information about different types of helmets, including motorcycle helmets and others helmets. I am writing a post with proper research on the info that helps helmet users.

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