Where are Fly Racing Helmets Made?

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When shopping for a new helmet, one of the most important factors to consider is where the helmet is made. In the case of Fly Racing helmets, a popular brand among motocross and off-road riders, many riders may wonder where these helmets are made. In this article, we will take a closer look at the manufacturing process of Fly Racing helmets and where they are produced.

History of Fly Racing Helmets

Before delving into the manufacturing process of Fly Racing helmets, let’s take a quick look at the history of the brand. Fly Racing was founded in 1996 and initially focused on producing motocross gear, including jerseys, pants, and gloves. Over time, the company expanded its product line to include helmets, goggles, and protective gear. Today, Fly Racing is known for producing high-quality, stylish gear for motocross, off-road, and street riders.

At Fly Racing, we take pride in our commitment to providing high-quality and innovative riding gear to our customers. As a company that values the importance of safety and comfort while riding, we understand that the helmet is one of the most crucial pieces of gear for any rider. That’s why we have dedicated ourselves to producing some of the best helmets in the market.

One of the most frequently asked questions that we receive from our customers is where our helmets are made. We are proud to say that all of our helmets are designed and developed in-house at our headquarters in Boise, Idaho. However, the manufacturing process of our helmets takes place in several different countries, including China, Taiwan, and Vietnam.

Where are Fly Racing helmets made

Our helmets are made with the highest quality materials and the latest technology. We use a variety of materials, including polycarbonate, fiberglass, and carbon fiber, to ensure that our helmets are both durable and lightweight. We also use advanced manufacturing techniques, such as computer-aided design (CAD) and finite element analysis (FEA), to ensure that our helmets meet the highest safety standards.

Our helmets undergo rigorous testing to ensure that they meet or exceed safety standards set by organizations such as the Department of Transportation (DOT), the Snell Memorial Foundation, and the European ECE22.05 standard. Our helmets also go through testing for aerodynamics, noise reduction, and ventilation to provide maximum comfort and performance.

Our helmets are available in a wide range of styles and designs to suit every rider’s needs and preferences. We have helmets for motocross, off-road, street, and adventure riding, and we offer a range of sizes and colors to choose from.

When you purchase a Fly Racing helmet, you can be confident that you are getting a high-quality product that has been designed and manufactured with the utmost care and attention to detail. We stand behind our helmets with a warranty and excellent customer service to ensure that our customers are completely satisfied with their purchases.

The Manufacturing Process of Fly Racing Helmets

Fly Racing helmets are produced using a combination of cutting-edge technology and skilled craftsmanship. The manufacturing process starts with the design and development of the helmet, which is done in the United States. Once the design is finalized, the production process begins.

Step 1: Shell Construction

The first step in producing a Fly Racing helmet is constructing the shell. The shell is made using a combination of materials, including polycarbonate, fiberglass, and carbon fiber. These materials are chosen for their durability and ability to absorb impact.

Step 2: EPS Liner

Once the shell is constructed, the next step is to add the EPS (expanded polystyrene) liner. The EPS liner is designed to absorb impact and protect the rider’s head in the event of a crash.

Step 3: Ventilation and Comfort Features

After the EPS liner is added, the helmet is fitted with ventilation and comfort features, including air vents, removable and washable liners, and a variety of different padding options.

Step 4: Quality Control and Testing

Once the helmet is fully assembled, it goes through a rigorous quality control and testing process to ensure that it meets the highest safety standards. This includes impact testing, penetration testing, and other safety tests.

Where are Fly Racing Helmets Made?

Fly Racing helmets are manufactured in Asia. The exact location of the factories where the helmets are produced is not disclosed by the company. However, Fly Racing has strict quality control standards and works closely with its manufacturing partners to ensure that all helmets meet their high standards for safety and quality.

Fly Racing Formula CC Motocross Helmet


Are Fly Racing helmets made in the United States?

No, Fly Racing helmets are manufactured in Asia.

Are Fly Racing helmets DOT-approved?

Yes, all Fly Racing helmets meet or exceed DOT safety standards.

Can I wash the liner in my Fly Racing helmet?

Yes, Fly Racing helmets feature removable and washable liners for easy cleaning.

What materials are used to construct Fly Racing helmets?

Fly Racing helmets are made using a combination of materials, including polycarbonate, fiberglass, and carbon fiber.


When it comes to choosing a new helmet, it is important to consider not only the style and features of the helmet but also where it is made. In the case of Fly Racing helmets, riders can rest assured that their helmets are produced using the highest quality materials and manufacturing processes. While the exact location of the factories where the helmets are produced is not disclosed, Fly Racing maintains strict quality control standards to ensure the safety and reliability of their helmets.

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Helmetslab is a website that focuses on providing in-depth reviews and information about different types of helmets, including motorcycle helmets and others helmets. I am writing a post with proper research on the info that helps helmet users.

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